5-Gallon Bottled Water Filling Machine Production Line

5-Gallon Bottled Water Filling Machine Production Line

Our company manufactures fully automatic microcomputer-controlled washing and filling machines, designed with reference to international models and adapted from similar technologies within China. These machines are developed according to the standards of the U.S. Drinking Water Industry Association, combined with China’s hygiene standards for the drinking water manufacturing industry. Throughout the development process, we adhered to principles of safety, stability, cost-effectiveness, and practicality to maintain a leading technological level. The electrical components of this equipment are sourced from well-known international and domestic brands. The machine is highly automated, easy to operate, and reliable in performance. Compared to similar products available in China, it boasts a compact size, lightweight design, attractive appearance, superior disinfection capabilities, and effective prevention of air pollution, ensuring high-quality output.

This equipment is suitable for filling large bottles, such as 5-gallon and 3-gallon containers. We offer various production capacities, ranging from 60 barrels per hour to 1,200 barrels per hour. This equipment is widely used in the food and beverage, pharmaceutical, and chemical industries. It is highly regarded by users and is an ideal choice for 3-gallon and 5-gallon bottled water production lines.

Complete Packaging Production Line

Providing a complete packaging production line means:

1. A thorough understanding of product handling and packaging methods, offering customized solutions based on the client’s specific needs to achieve the best price-performance ratio.
2. A team of experienced professionals who assist clients in selecting the right equipment, providing comprehensive solutions and implementation, ensuring a seamless service experience.
3. Strict adherence to national drinking water hygiene standards and food hygiene standards, ensuring that every component and assembly process in the production line meets these requirements. We guarantee the repeatability and stability of every operation in the production line, providing this assurance to every user of our packaging production lines.
4. Each machine on the line is integrated by experienced engineers and experts, and we offer excellent after-sales service.
5. The entire line is a technically coordinated whole, ensuring simple, accurate production operations at a very high level of technical performance.
6. We offer a centralized real-time control and display system for the entire line.

Comprehensive Performance of the Production Line

1. Fully localized operation menu for ease of use.
2. PLC control system with sensitive photoelectric detection.
3. Touchscreen and human-machine interface (optional feature).
4. Custom modifications and upgrades to old lines to meet customer needs (optional feature).
5. Excellent price-performance ratio of the equipment.
6. Key components are sourced from original European, American, or Japanese manufacturers (optional configuration).
7. A comprehensive product quality assurance system.
8. Timely and thoughtful after-sales service.
9. If any unit in the line malfunctions, the entire production line can be set to stop automatically and issue an alarm (optional feature).
10.  Multiple levels of operation passwords can be set for enhanced security (optional feature).

Results and Main Features of the Production Line

• This production line is mainly an uninterrupted operation (assembly line).
• Filling can be performed using either fully enclosed or open-type filling methods, allowing users to choose and truly achieve aseptic filling. The liquid level is controlled by a recirculation device, ensuring accurate and reliable liquid level control.
• The ABS engineering plastic conveyor belt reduces the load on the transmission head of the conveyor system, ensuring high stability and reliability of the system.
• The lower cap is applied using a centrifugal capping mechanism with cover sorting technology, suitable for barrel height errors within ±3 cm.
• The heat shrink film machine uses electronic detection and steam heating to achieve energy savings, environmental protection, and optimal shrinkage uniformity.
• The machine body is mainly made of stainless steel for precision construction.
• The entire production line is controlled by a PLC industrial microcomputer, ensuring that all functional parts are tightly coordinated to achieve long-term uninterrupted operation.

Fully Automatic Production Line Equipment Includes:

• Fully automatic decapping machine
• Fully automatic leak tester
• Fully automatic barrel washer
• Fully automatic bottle loader
• Fully automatic bottle washing and filling machine
• Fully automatic cap washing machine
• Fully automatic light inspection and film collection machine
• Fully automatic barrel lifting and bagging machine